Deep-tech · Body scanning & custom manufacture

Scan2Wear

One scan. Millimeter precision.
Perfect fit — every time.

02 US patents issued
01 Provisional patent
1–2 mm Scan accuracy
See how it works

The problem

Mass manufacturing was never built for the human body.

$47B

in retail apparel returns each year — driven by sizing misfit, not taste or quality.

92Mt

of textile waste annually — 92 million tons, much of it apparel that never fit anyone.

70%

of apparel returns are driven by poor fit, not taste or quality. The size label was always a guess.

Essence

NOT a virtual try-on.

NOT a fit recommender.

NOT a body scanner.

WE ARE a precision fabrication platform.

Any design. Any body. One pipeline.

The finished Farris leather glove worn on a rider's hand

Our approach

From body to product,
in four moves.

Depth Capture

A real hand is captured through a vertical phone scan — anatomical input, not a sizing guess.

Mesh Reconstruction

Discrete points converge into a hand-shaped cloud, resolve into a mesh hand, then close into complete geometry.

Digital Artifact Fitting

A watertight white mold becomes the fitting reference, then the glove resolves onto the individual form.

Manufacture

CNC-guided assembly produces the fitted artifact before the real product lands.

Technology & IP

The pipeline is the moat.
The patents protect it.

Issued —

US 12,420,487 B2

Depth-sensor body capture from consumer hardware

A method for assembling a dense, metrically-accurate point cloud of a body region using TrueDepth or LiDAR sensors already shipping on consumer phones — no studio rig, no proprietary capture device.

Issued —

US 11,763,512 B2

AI reconstruction and deformation of the digital product for fabrication

An AI pipeline that reconstructs a watertight digital mold from sparse consumer-grade capture, then deforms the digital product to the individual’s geometry — producing manufacturable, fitted output ahead of final fabrication.

Pending Filed 2026

Provisional · Feb 2026

Solo Foot Capture Method

A capture method that derives full foot geometry from a single-camera consumer scan — extends the depth-capture pipeline to lower extremities for footwear fit.

Fit is where we start. The pipeline we are building does not end there.

Research

Active academic engagement
around precision fit.

Scan2Wear is engaged in ongoing academic collaboration with research institutions including the Institut Intelligence et Données (IID) at Université Laval and the Material Matters Lab at Emily Carr University of Art + Design.

Discuss a research collaboration
  • Material Matters Lab
Moutie Wali

Founder

Moutie Wali

P.Eng. · MBA · M.Eng. · Founder of Scan2Wear

Moutie is an engineer and digital transformation leader with over 20 years across telecommunications, AI, and enterprise technology. His work has been featured in Harvard Business Review, CBS News, TM Forum, and TechInformed.

Scan2Wear holds two issued US patents and one provisional patent covering its smartphone-based body scanning pipeline for custom-fit manufacturing.

Contact

If you design, manufacture, or invest in the future of how things are made — let's talk.

Scan2Wear is in conversation with academic researchers, strategic advisors, and commercial partners. One email reaches the founder directly.

info@scan2wear.ai